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Maximize Accuracy with the Ultimate Hornady Bullet Comparator Size Chart

by AltitudeCraft 03 Mar 2025 0 Comments

Ultimate Hornady Bullet Comparator Size Chart for Precision Reloading (Updated December 2023)

AltitudeCraft Bullet Comparator Kit with 14 Inserts - Universal Fit from .17 to .45 Calibers - Click to buy

Understanding Bullet Comparators in Precision Reloading

For precision shooters and reloaders, consistency equals accuracy. While many reloaders focus on powder charges and primer selection, bullet seating depth remains one of the most critical yet overlooked variables affecting accuracy. That's where bullet comparators come in – these precision tools eliminate guesswork and provide repeatable, reliable measurements.

Why Traditional OAL Measurements Fall Short

Measuring from the case base to bullet tip (Overall Length/OAL) introduces inconsistency because bullet tips vary in shape and length even within the same box. The ogive – where the bullet first engages the rifling – is the critical dimension for accuracy. Bullet comparators measure to this point, ensuring consistent bullet jump regardless of tip variations.

Traditional reloading manuals recommend measuring cartridge overall length (COAL) from the base of the case to the tip of the bullet. However, this approach has significant flaws – especially with soft point, polymer-tipped, or hollow point bullets where tip dimensions can vary significantly.

Eliminate Seating Depth Guesswork

The AltitudeCraft Bullet Comparator Kit eliminates the inconsistency of tip-to-base measurements, providing precise ogive measurements across 14 different calibers, from .17 to .45 – delivering competition-grade accuracy for every round you reload.

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The bullet comparator solves this problem by measuring from the base of the case to a consistent point on the bullet's ogive – the curved portion that transitions from the bullet's bearing surface to its tip. This measurement, known as the Cartridge Base to Ogive (CBTO), provides much more consistent and valuable data for precision reloading.

While Hornady has long been the industry standard for bullet comparators, newer options like the AltitudeCraft 14-insert kit offer expanded caliber coverage in a single, comprehensive package. Understanding how these tools compare is essential for reloaders seeking the best value and performance.

Complete Hornady vs. AltitudeCraft Bullet Comparator Size Chart

When choosing a bullet comparator system, it's important to understand exactly what calibers are covered and how the inserts compare between major manufacturers. Here's a comprehensive comparison between the popular Hornady Lock-N-Load Bullet Comparator system and the AltitudeCraft 14-insert kit:

Bullet Comparator Size Chart: Hornady vs. AltitudeCraft

Caliber Hornady Insert # AltitudeCraft Insert Actual Insert Size
.17 Caliber Not Available ✓ Included (.172) ~.165"
.20 Caliber Not Available ✓ Included (.204) ~.197"
.22 Caliber Insert #1 ✓ Included (.224) ~.217"
.24 Caliber Insert #2 ✓ Included (.243) ~.236"
.25 Caliber Not Available ✓ Included (.257) ~.250"
.26 Caliber Insert #3 ✓ Included (.264) ~.257"
.27 Caliber Not Available ✓ Included (.277) ~.270"
.28 Caliber Insert #4 ✓ Included (.284) ~.277"
.30 Caliber Insert #5 ✓ Included (.308) ~.301"
.33 Caliber Insert #6 ✓ Included (.338) ~.331"
.35 Caliber Not Available ✓ Included (.358) ~.351"
.37 Caliber Not Available ✓ Included (.375) ~.368"
.41 Caliber Not Available ✓ Included (.416) ~.409"
.45 Caliber Not Available ✓ Included (.458) ~.451"

The AltitudeCraft kit includes 14 inserts covering the full spectrum of common calibers, whereas the Hornady system requires purchasing additional inserts separately for complete coverage. This represents a significant value advantage for the AltitudeCraft system, especially for reloaders working with multiple calibers.

AltitudeCraft Bullet Comparator Kit complete set showing all 14 inserts and storage case - Click for details

Note that actual insert sizes are typically 0.007" to 0.009" under nominal bullet diameter, which is by design. This ensures the bullet's ogive makes proper contact with the comparator without damaging the bullet or affecting measurements.

Comprehensive Caliber Coverage

The AltitudeCraft Bullet Comparator Kit includes all 14 inserts in one package, covering everything from .17 caliber varmint rounds to .45 caliber big game cartridges. This eliminates the need to purchase additional inserts separately, saving both money and hassle.

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Why Measuring to the Ogive Matters for Precision

The difference between measuring to the bullet tip versus measuring to the ogive isn't just academic – it can dramatically impact your shooting precision. When a bullet engages the rifling of a barrel, it's the ogive that makes contact first, not the tip. This engagement point determines the actual "bullet jump" before rifling contact.

ST

Scott T.

Competition Shooter, 5-Star Verified Review

"Name brand quality without name brand cost. Accurate and easy to use. Measuring to ogive to assure seating consistency is the only way to really get the accuracy you're chasing. Soft point bullets and tipped bullets vary in length by enough to throw you off if you only use OAL."

⭐ 5/5 Rating

Here's why measuring to the ogive delivers superior precision:

  • Tip Variations: Even within the same box of bullets, tip lengths can vary by several thousandths of an inch, especially with soft point or polymer-tipped bullets.
  • Consistent Chamber Pressure: Identical CBTO measurements ensure consistent bullet jump, which translates to more uniform chamber pressures and velocities.
  • Repeatable Results: When comparing factory ammo to your reloads or when developing new loads, CBTO measurements provide a more reliable baseline reference.
  • Improved Accuracy: By eliminating one major variable (seating depth inconsistency), you'll see tighter groups downrange.

The AltitudeCraft comparator kit makes measuring to the ogive simple and precise across virtually any caliber you might reload. The dual-screw attachment design ensures the tool remains firmly fixed to your calipers during measurements, preventing slippage that could introduce errors.

AltitudeCraft Bullet Comparator mounted on digital calipers measuring bullet ogive - Click to buy

Practical Guide: Using a Bullet Comparator Effectively

Getting the most from your bullet comparator requires proper technique and understanding the measurement process. Here's a step-by-step guide to using the AltitudeCraft Bullet Comparator Kit effectively:

Step-by-Step Bullet Comparator Usage

  1. Select the appropriate insert for your bullet caliber. For example, use the .308 insert for .30 caliber bullets like those used in .30-06, .308 Winchester, or .300 Blackout.
  2. Install the insert into the comparator body by sliding it in until fully seated. Ensure it's properly aligned and secure.
  3. Attach the comparator to your digital calipers using the dual brass thumb screws. Position it on the fixed jaw of the caliper.
  4. Zero your calipers with the comparator attached to ensure accurate readings.
  5. Measure a reference round (either a factory cartridge or a previously loaded round known to perform well) by placing the case head against the caliper's movable jaw and the bullet ogive into the comparator insert.
  6. Record this measurement as your baseline CBTO (Cartridge Base to Ogive) dimension.
  7. Adjust your bullet seating die to match this CBTO measurement with your reloads.
  8. Verify consistency by measuring several rounds from the same loading batch.

Quality Construction for Reliable Measurements

The AltitudeCraft Bullet Comparator's precision-machined 6061 aluminum construction with ceramic-like hard anodic finish provides durability for thousands of measurements while maintaining tight tolerances essential for match-grade reloading.

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For advanced reloaders, the comparator can also be used to find the optimal bullet seating depth for a specific firearm. By slowly increasing CBTO measurements in 0.001" to 0.002" increments and testing groups at the range, you can identify the ideal bullet jump for your rifle and load combination.

Many precision shooters find that seating bullets to achieve a bullet jump of 0.010" to 0.050" from the ogive to the rifling lands produces the best accuracy. The exact measurement varies by firearm, bullet design, and cartridge, which is why having a reliable measurement tool like the AltitudeCraft Bullet Comparator is essential.

AltitudeCraft Bullet Comparator Kit organized storage tin with labeled inserts - Click for more information

Real-World Accuracy Improvements from Proper Bullet Seating

The proof of any reloading tool's value is ultimately measured in improved accuracy on target. Precision reloaders across disciplines have documented significant accuracy improvements when switching from conventional OAL measurements to CBTO measurements using bullet comparators.

Documented Accuracy Improvements

Shooting Discipline Typical Group Size (OAL) Improved Group Size (CBTO) Improvement %
Benchrest (100 yds) 0.5 MOA 0.25 MOA 50%
PRS Competition 0.75 MOA 0.5 MOA 33%
Hunting Loads 1.5 MOA 0.75 MOA 50%
Long Range (1000 yds) 1.0 MOA 0.6 MOA 40%
CW

Cody W.

Precision Reloader, Verified Purchase

"I was pleasantly surprised by the quality of this tool kit. Most of my reloading equipment is name-brand stuff from the higher-end US manufacturers and I try to avoid cheap, disposable tooling. This kit is definitely a keeper. The storage case is fairly basic sheet metal with a nice foam insert. The tool adapter is a nice anodized piece with brass thumb screws, and the bushings are all nicely anodized/labeled."

⭐ 5/5 Rating

These improvements aren't just statistical – they translate to real-world benefits:

  • Hunting: More consistent bullet placement means ethical, clean harvests at extended ranges.
  • Competition: The difference between winning and placing can come down to fractions of an inch at long range.
  • Military/Law Enforcement: Precision engagements require absolutely consistent ammunition performance.
  • Long-Range Shooting: At 1000+ yards, small inconsistencies in bullet seating are magnified dramatically.

Organized Storage Solution

Unlike other comparators that come in flimsy plastic packaging, the AltitudeCraft kit includes a sturdy metal storage tin with custom foam inserts to keep all 14 caliber-specific inserts organized and protected. No more lost inserts or confusion about which size is which.

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By standardizing your bullet seating with precise CBTO measurements, you're eliminating one of the most significant variables in ammunition consistency. The AltitudeCraft Bullet Comparator Kit makes this process accessible and affordable for reloaders at all experience levels.

FAQ: Bullet Comparator Measurements and Applications

Frequently Asked Questions

What's the difference between OAL and CBTO measurements?

OAL (Overall Length) measures from the base of the case to the tip of the bullet, while CBTO (Cartridge Base To Ogive) measures from the case base to a specific point on the bullet's ogive. CBTO provides more consistent measurements because it eliminates variations in bullet tip design and manufacturing. The ogive is the portion of the bullet that first engages the rifling, making CBTO the more relevant measurement for accuracy.

Are bullet comparator measurements transferable between different brands?

No, comparator measurements are not typically transferable between different manufacturer's tools. Each comparator brand may have slightly different insert dimensions and measurement standards. The AltitudeCraft inserts generally measure 0.007"-0.009" under nominal bullet diameter, similar to Hornady's specification, but for maximum precision, it's best to use a single system for all your measurements.

How do I find the optimal bullet jump for my rifle?

Finding optimal bullet jump requires testing different seating depths. Start by finding your rifle's lands using a modified case with bullet that can be pushed into the chamber until the bullet contacts the rifling. Measure this with your comparator. Then, seat bullets at various distances from the lands (typically 0.010"-0.050" jump) and test for accuracy at the range. Most rifles have a 'sweet spot' where a specific jump distance will produce the best groups.

Does bullet comparator material (aluminum vs. steel) affect measurement accuracy?

For typical reloading applications, the difference is negligible. The AltitudeCraft aluminum comparator inserts with hard anodizing offer excellent durability while maintaining precision. Steel inserts generally last longer under very heavy use but are significantly more expensive. The measurement accuracy is more dependent on proper technique and caliber selection than on the material itself.

Can I use the AltitudeCraft comparator kit with any brand of calipers?

Yes, the AltitudeCraft bullet comparator kit is designed with universal compatibility in mind. The dual brass thumbscrew design allows secure attachment to digital calipers from brands like Mitutoyo, Hornady, RCBS, Frankford Arsenal, and most other common brands on the market. The key is ensuring the calipers have standard jaws with flat measuring surfaces.

How important is consistent CBTO for hunting loads versus competition loads?

Consistent CBTO is important for both applications but for different reasons. In competition, where groups are measured in fractions of an inch, consistent CBTO is essential for optimal accuracy. For hunting, consistent CBTO ensures ethical performance by providing reliable terminal ballistics and point of impact, especially at extended ranges. Hunting loads may not need the extreme precision of benchrest competition, but consistency is still crucial for ethical harvests.

Conclusion: Elevating Your Reloading Precision

The science of precision reloading requires eliminating variables wherever possible. Bullet seating depth, measured consistently from case base to ogive, has proven to be one of the most critical factors affecting accuracy. The comprehensive AltitudeCraft Bullet Comparator Kit offers an exceptional value proposition by including 14 precision-machined inserts that cover the full spectrum of common calibers from .17 to .45.

While Hornady has long been the industry standard, their system requires purchasing multiple sets to achieve the same caliber coverage that comes standard with the AltitudeCraft kit. For reloaders working with multiple calibers or those wanting to future-proof their equipment investment, the AltitudeCraft system represents both practical convenience and economic value.

Whether you're a competitive shooter seeking sub-MOA groups, a hunter requiring ethical precision for clean harvests, or simply a reloading enthusiast who appreciates the science of ballistics, measuring bullet seating depth to the ogive using a quality comparator is a fundamental step toward ammunition excellence.

Complete 14-Insert System in One Package

The AltitudeCraft Bullet Comparator Kit includes everything needed for precise ogive measurements across 14 different calibers, from .17 to .45. The anodized aluminum construction, dual-screw attachment system, and convenient storage case make this the most comprehensive and user-friendly bullet comparator system available today.

Get Your Comparator Kit Today

By investing in proper measurement tools and techniques, you'll see the results where they matter most—downrange on target. The difference between good ammunition and great ammunition often comes down to the details, and proper bullet seating measured with a quality comparator like the AltitudeCraft 14-insert kit is one detail that pays significant dividends in performance.

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